WHY ARE AIR COMPRESSORS USED FOR IN MANUFACTURING?
Compressed air is an essential energy source in manufacturing plants. Manufacturing air compressors for factories are critical for various processes, such as pumping systems, material handling, primary processing, and the maintenance and repair of various machinery and equipment. Compressed air in the manufacturing industry helps manufacturers reach higher efficiency, safety, and convenience, leading to optimal production.
TYPICAL USES OF COMPRESSED AIR IN THE MANUFACTURING INDUSTRY INCLUDE:
Shot Blasting Compressor: Shot blasting is the process of propelling grit or shot for blasting and cleaning activities using a specialised compressor. This method is commonly used in the manufacturing and surface-preparation industries to clean and finish a variety of products.
Water Cooler Compressor: Air compressors are used in water cooling systems to stabilise temperature. In industrial settings, a water cooler compressor regulates the cooling process by circulating air and ensuring efficient heat exchange.
Heating Compressor: In industrial heating processes, compressors play a vital role in generating hot air. A heating compressor is essential for creating high-temperature air streams used in applications like drying, curing, and other thermal processes.
Compressor for Air Tools: Air-operated tools are popular due to their small weight and ease of use. They require a separate compressor to run. These compressors provide the necessary air pressure to operate a wide range of pneumatic tools used in the industrial, construction, and automotive industries.
Spray Finishing Equipment: Compressor is used in spray finishing to vaporise paint, allowing it to be applied to components and products. This technology, which is extensively used in industries such as automotive, aerospace, and furniture manufacturing, ensures a smooth and even coating.
Air Operated Lifting Equipment: Air hoists, which are powered by specialised compressors, are used for a variety of lifting operations in industrial environments. These lifting solutions are reliable as well as precise, making them ideal for heavy-duty jobs in industrial and construction settings.
Cooling & Heating with Vortex Tube: The vortex tube uses compressed air to generate enormous volumes of hot and cold air streams simultaneously. This cutting-edge technology is used in industrial heating and cooling processes, providing energy-efficient temperature management solutions in various applications.
Cleaning Processes: Cleaning procedures in manufacturing plants require compressed air as a necessary component. Compressed air systems enable clearing debris from complex machinery or cleaning sensitive areas.
WIDE VARIETY OF MANUFACTURING ACTIVITIES AND APPLICATIONS THAT REQUIRE COMPRESSED AIR INCLUDES:
General manufacturing: Clamping, stamping, tool powering, cleaning, controls and actuators.
Furniture manufacturing: Air piston powering, tool powering, clamping, spraying, controls and actuators.
Plastics, silicone, and rubber manufacturing: Mould press powering, tool powering, clamping, forming, injection moulding.
Metal Fabrication: Assembly station powering, controls and actuators, injection moulding, tool powering, and spraying.
Glass, Stone, Clay: Conveying, blending, mixing, controls and actuators, glass blowing and moulding, cooling.
Mining: Hoists, pumps, pneumatic tools, controls and actuators.
Food and Beverages: Dehydration, bottling, controls and actuators, conveying, spraying coatings, cleaning, vacuum packing.
